How to Fix 092-312 to 092-315 092-657 to 092-668 Error Code for Xerox VersaLink C7020 C7025 C7030 C7000 Printer?

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092-312 to 315, 092-657 to 660, 092-665 to 668 ATC Sensor Fault RAP

BSD-ON: BSD 9.5 Development (2 of 2)

092-312 Toner density in the developer unit as detected by the yellow ATC sensor abnormal. This fault occurs when the difference between the maximum and minimum values in the ATC sensor measurement set is lower than the threshold value.
092-313 Toner density in the developer unit as detected by the magenta ATC sensor abnormal. This fault occurs when the difference between the maximum and minimum values in the ATC sensor measurement set is lower than the threshold value.
092-314 Toner density in the developer unit as detected by the cyan ATC sensor abnormal. This fault occurs when the difference between the maximum and minimum values in the ATC sensor measurement set is lower than the threshold value.
092-315 Toner density in the developer unit as detected by the black ATC sensor abnormal. This fault occurs when the difference between the maximum and minimum values in the ATC sensor measurement set is lower than the threshold value.
092-657 Toner density in the developer unit as detected by the yellow ATC sensor abnormal. This fault occurs when the difference between the maximum and minimum values in the ATC sensor measurement set is lower than the threshold value.
092-658 Toner density in the developer unit as detected by the magenta ATC sensor abnormal. This fault occurs when the difference between the maximum and minimum values in the ATC sensor measurement set is lower than the threshold value.
092-659 Toner density in the developer unit as detected by the cyan ATC sensor abnormal. This fault occurs when the difference between the maximum and minimum values in the ATC sensor measurement set is lower than the threshold value.
092-660 Toner density in the developer unit as detected by the black ATC sensor abnormal. This fault occurs when the difference between the maximum and minimum values in the ATC sensor measurement set is lower than the threshold value.
092-665 Toner density in the developer unit as detected by the yellow ATC sensor abnormal. This fault occurs when the average value of the ATC sensor measurement values is not between the upper and lower limit values.
092-666 Toner density in the developer unit as detected by the magenta ATC sensor abnormal. This fault occurs when the average value of the ATC sensor measurement values is not between the upper and lower limit values.
092-667 Toner density in the developer unit as detected by the cyan ATC sensor abnormal. This fault occurs when the average value of the ATC sensor measurement values is not between the upper and lower limit values.
092-668 Toner density in the developer unit as detected by the black ATC sensor abnormal. This fault occurs when the average value of the ATC sensor measurement values is not between the upper and lower limit values.

Initial Actions

• Perform IQ1 to check for a blank page image quality defect.
• Enter dC125. Check for the below faults and perform the applicable procedures as necessary:

024-923 to 024-925 Y/M/C Toner Cartridge Empty RAP
093-912 Black Toner Cartridge Empty RAP

Procedure

WARNING: Ensure that the electricity to the machine is switched off while performing tasks that do not need electricity. Refer to GP 10. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury.

NOTE: When this fault occurs, toner density control, by the ATC sensor, is not performed and ICDC (pixels) based toner supply control is performed instead. If the fault remains for a long time, image density error (too dark or too light) may occur.

Perform the steps that follow:

1. Switch off, then switch on the machine, GP 10.
2. Check the wiring between the applicable ATC sensor, yellow ( P/J120), magenta ( P/J119), cyan ( P/J118), black ( P/J117) and the drive PWB ( P/J414) for an open circuit, short circuit or damage.
3. If the fault persists, replace a new cartridge CRUM (toner chip or drum chip) listed as below or install new components as necessary:

• Drum cartridge:

– Black drum cartridge, PL 90.20 Item 5.
– Yellow drum cartridge, PL 90.20 Item 8.
– Magenta drum cartridge, PL 90.20 Item 7.
– Cyan drum cartridge, PL 90.20 Item 6.

• Toner cartridge:

– Black toner cartridge, PL 90.05 Item 13.
– Yellow toner cartridge, PL 90.05 Item 10.
– Magenta toner cartridge, PL 90.05 Item 11.
– Cyan toner cartridge, PL 90.05 Item 12.

• Drive PWB, PL 1.10 Item 4.
• ESS PWB, PL 3.10 Item 6.
• HVPS, PL 1.05 Item 7.

**This RAP is from Xerox Service Manual. All brand names and trademarks are their respective owner's property.**

You may be also interested in below toner and drum chip (CRUM) for Xerox VersaLink C7020, C7025, C7030, C7000.

Toner Chip (For North America and West Europe Region):

106R03741 106R03744 106R03743 106R03742
106R03757 106R03760 106R03759 106R03758
106R03737 106R03740 106R03739 106R03738

Toner Chip (For South America and East Europe Region):

106R03749 106R03752 106R03751 106R03750
106R03745 106R03748 106R03747 106R03746
106R03765 106R03768 106R03767 106R03766

Toner Chip (For Metered Machine):

106R03733 106R03736 106R03735 106R03734

Drum Chip:

113R00780 113R00782

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  • Before carrying out the procedures described, it is advisable to check the development units that have a gear cover that comes off very easily and falls into the waste toner box freeing a gear that comes off and causes this problem

    Marco on

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